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Ford Explorer 2004

The 2004 Ford Explorer came with 3 engines: 4.0 L 6-cylinder, 4.0 L 6-cylinder, 4.6 L 8-cylinder. It gets 15 to 16 MPG combined depending on the engine, per the EPA. 4 recall campaigns and 40 owner complaints are on record.

Sport Utility Vehicle - 2WD AWD
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Ford Explorer
Representative photo of the Explorer. It may show a different year or version. Photo: Kevauto · CC BY-SA 4.0 · Wikimedia Commons · resized and cropped

Specs

Engine
4,000 cc
6
Cylinders6
TransmissionAutomatic · 5 speeds
DrivetrainAWD
Dimensions (L × W × H)5,230 × 1,880 × 1,780 mm (205.9 × 74.0 × 70.1 in)
Wheelbase3,200 mm (126.0 in)
Curb weight1,973 kg (4,350 lb)
Body styleSport Utility Vehicle - 2WD

Dimensions and weight: median of the 3 versions in Canada's official specifications (NHTSA vPIC). Each version differs slightly.

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Safety

Crash-test results across markets. They can vary by version and equipment.

NHTSA NCAP
Results · 2004 Ford Explorer 4-DR.
🇺🇸 Local data
Rollover★★★★★

Fuel economy (MPG)

🇺🇸 Local data
City
14 MPG
Highway
19 MPG
Combined
16 MPG
Emissions
345 g/km
COâ‚‚

By version

EngineTransmissionDrivetrainCityHighwayCombined
4.0 L 6-cylinder Automatic · 5 speeds AWD 14 MPG 19 MPG 16 MPG
4.0 L 6-cylinder Automatic · 5 speeds Rear-wheel (RWD) 14 MPG 20 MPG 16 MPG
4.0 L 6-cylinder Automatic · 5 speeds AWD 14 MPG 19 MPG 16 MPG
4.0 L 6-cylinder Automatic · 5 speeds Rear-wheel (RWD) 14 MPG 19 MPG 16 MPG
4.6 L 8-cylinder Automatic · 5 speeds AWD 13 MPG 18 MPG 15 MPG
4.6 L 8-cylinder Automatic · 5 speeds Rear-wheel (RWD) 13 MPG 18 MPG 15 MPG

EPA figures for each version sold in the U.S.

Recalls

4 campaigns🇺🇸 Local dataNHTSA
EXTERIOR LIGHTING:HEADLIGHTS 09E025000 · 2009-05-11 · NHTSA
Consequence · Remedy

DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.

VISIBILITY:GLASS, SIDE/REAR 07E104000 · 2007-12-11 · NHTSA
Consequence · Remedy

IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT(S) MAY BE SERIOUSLY INJURED BY SHATTERED GLASS.

SAFELITE WILL NOTIFY ITS RETAIL CUSTOMERS AND REPLACE THE GLASS FREE OF CHARGE. RETAIL CUSTOMERS CAN CONTACT SAFELITE TOLL FREE AT 1-888-843-2906. SAFELITE WILL NOTIFY ITS WHOLESALE CUSTOMERS AND REIMBURSE WHOLESALE CUSTOMERS FOR CURRENT INVENTORY AND AT A SPECIFIED RATE FOR REPLACING THEIR CUSTOMER'S GLASS. WHOLESALE CUSTOMERS CAN CONTACT SAFELITE'S WHOLESALE DIVISION, SERVICE AUTOGLASS TOLL FREE AT 1-888-246-6298. THE RECALL BEGAN ON JANUARY 15, 2008.

EXTERIOR LIGHTING 06E049000 · 2006-05-24 · NHTSA
Consequence · Remedy

WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.

CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.

EXTERIOR LIGHTING 06E026000 · 2006-03-23 · NHTSA
Consequence · Remedy

WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.

PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.

Common problems

40 reports🇺🇸 Local data

Reported by owners to the source below. It is not a verdict on this car: it is what people wrote.

AIR BAGS 1 injured 2024-06-05 · NHTSA

All four side curtain airbags deployed while I was driving my car in a parking lot. There was no collision and no reason whatsoever for the airbags to deploy. The airbags in the dash did not deploy. The airbag hit me in the side of the head and shrapnel from the airbag, hit me in the face and eyes and knocked me sidew…

SERVICE BRAKES 2024-05-28 · NHTSA

on [XXX] brought to local shop on power steering leak. Week before, Paid $50 for inspection. on [XXX] appointment was line and replaced. But tech said get pass brake line was rotted and was bad leak of brake fluid. On [XXX] my wife's Explorer was reinspected and rear driver side brake copper line also reported rotted …

FUEL/PROPULSION SYSTEM 2024-02-09 · NHTSA

I need a new gas tank for my vehicle and Ford stopped making the gas tank for my vehicle. That is a very big safety issue. I called Ford and they were helping to find one from junkyard's I don't want one from a junkyard that I have to repair. I asked for Ford to make a gas tank or pay for them to have mine fixed right…

FUEL/PROPULSION SYSTEM Fire 2023-07-19 · NHTSA

Smoke for a good 5 mins under the hood oil leeking

STRUCTURE,ENGINE,FUEL/PROPULSION SYSTEM 2023-04-22 · NHTSA

Back windows fell off track and windows fell down, cannot roll them up. AC and Heater broke and won't work at all. Fuel system is too lean. Transmission is going out Timing Chain and tensioners making loud knocking noise. Burning oil.

AIR BAGS Crash 2 injured 2022-08-31 · NHTSA

The contact's son owned a 2004 Ford Explorer. The contact stated that while her son was driving in the rain at approximately 35 MPH, the vehicle hydroplaned as he rounded a corner. The vehicle slid into a ditch and hit a tree on the passenger side of the vehicle. The air bags did not deploy upon impact. The contact's …

STEERING,ENGINE 2021-11-12 · NHTSA

On two incidents this week when steering wheel is cut to maximum left or right in tight parking lot and narrow road while making tight turns at legal speeds the engine (V8 4.6L) stalls. Brought to non-Ford mechanic for inspection(NYS ANNUAL) and passes but mechanic looked for a power steering pressure sending sensor o…

WHEELS 2021-07-13 · NHTSA

on 5/6/21 at Ramp Ford 4869 Nesconset Hwy.,Pt. Jeff.Sts.,NY at 10:00am dealer sevice Mgr. met with NYSDMV Auto Facilities Inspector on a claim against Mavis Discount Tire,556 Route 25A, Mt Sinai,NY case 1Pi-01937 on a right rear wheel. Ramp removed R/R wheel to inspect with state inspector, appears like axle nut on r/…

TIRES 2021-04-23 · NHTSA

MICHELIN CROSSTERRAIN TIRES SUFFERING TREAD SEPARATION. THREE OUT OF FOUR SO FAR. HAD I NOT BEEN PAYING ATTENTION TO THIS PROBLEM IT WOULD HAVE HAPPENED ON THE HIGHWAY..

UNKNOWN OR OTHER 2021-04-13 · NHTSA

TIRES! TIRES! TIRES! AGAIN! A SECOND TIRE HAS SUFFERED TREAD SEPARATION AND FAILED COMPLETELY. WHY CAN'T I GET ANYONE TO TAKE THIS PROBLEM SERIOUSLY?

VEHICLE SPEED CONTROL,ENGINE 2021-02-09 · NHTSA

ENGINE DIES WHEN DRIVING WITH CRUISE CONTROL OPERATING AND HEADING DOWN SLIGHT HILL AT SPEED OF AROUND 35 MPH. CRUISE IS DESIGNED TO MAINTAIN DRIVING SPEED GOING DOWN THE HILL (UP OR DOWN HILL FOR THAT MATTER). THE TACHOMETER INDICATES A SLOWING OF ENGINE RPM. AT HIGHER SPEEDS, THE SLOWING OF RPM DOES NOT FALL TOO …

TIRES 2021-01-20 · NHTSA

WHILE DRIVING HOME FROM WORK LAST WEEK I NOTICED A SLIGHT 'BUMPING' FEEL LIKE AN UNBALANCED TIRE, SO I TOOK A LOOK WHEN I GOT TO MY DRIVEWAY BUT FOUND NOTHING. THE NEXT DAY ON MY WAY TO WORK THE "BUMPING' WAS MUCH WORSE SO I STOPPED TO CHECK AND FOUND A LARGE BULGE ON THE TREAD OF THE RIGHT FRONT TIRE. AFTER SLOWLY RE…

All 40 reports, grouped by component

Questions

What engine does the 2004 Ford Explorer have?
The 2004 Ford Explorer came with 3 engines: 4.0 L 6-cylinder, 4.0 L 6-cylinder, 4.6 L 8-cylinder.
What is the fuel economy of the 2004 Ford Explorer?
It gets 15 to 16 MPG combined depending on the engine, per the EPA.
Does the 2004 Ford Explorer have recalls?
4 recall campaigns are on record. The latest concerns Exterior Lighting (2009-05-11).
What are the common problems of the 2004 Ford Explorer?
40 owners have filed complaints, most often about Air Bags.

Other years

Which Ford Explorer year to buy? Recalls and complaints by year

Other models by Ford

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