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Ford Expedition 2004

The 2004 Ford Expedition came with 2 engines: 4.6 L 8-cylinder, 5.4 L 8-cylinder. It gets 13 to 15 MPG combined depending on the engine, per the EPA. 4 recall campaigns and 40 owner complaints are on record.

Sport Utility Vehicle - 2WD AWD
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Ford Expedition
Representative photo of the Expedition. It may show a different year or version. Photo: Kevauto · CC BY-SA 4.0 · Wikimedia Commons · resized and cropped

Specs

Engine
4,600 cc
8
Cylinders8
TransmissionAutomatic · 4 speeds
DrivetrainAWD
Dimensions (L × W × H)5,180 × 2,000 × 1,970 mm (203.9 × 78.7 × 77.6 in)
Wheelbase2,990 mm (117.7 in)
Curb weight2,552 kg (5,626 lb)
Body styleSport Utility Vehicle - 2WD

Dimensions and weight: median of the 2 versions in Canada's official specifications (NHTSA vPIC). Each version differs slightly.

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Safety

Crash-test results across markets. They can vary by version and equipment.

NHTSA NCAP
Results · 2004 Ford Expedition 4-DR.
🇺🇸 Local data

Fuel economy (MPG)

🇺🇸 Local data
City
12 MPG
Highway
17 MPG
Combined
14 MPG
Emissions
394 g/km
COâ‚‚

By version

EngineTransmissionDrivetrainCityHighwayCombined
4.6 L 8-cylinder Automatic · 4 speeds AWD 12 MPG 17 MPG 14 MPG
4.6 L 8-cylinder Automatic · 4 speeds Rear-wheel (RWD) 14 MPG 18 MPG 15 MPG
5.4 L 8-cylinder Automatic · 4 speeds AWD 12 MPG 16 MPG 13 MPG
5.4 L 8-cylinder Automatic · 4 speeds Rear-wheel (RWD) 12 MPG 16 MPG 14 MPG

EPA figures for each version sold in the U.S.

Recalls

4 campaigns🇺🇸 Local dataNHTSA
EXTERIOR LIGHTING 09E012000 · 2009-04-07 · NHTSA
Consequence · Remedy

DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

EXTERIOR LIGHTING 06E064000 · 2006-07-17 · NHTSA
Consequence · Remedy

LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.

TRADESONIC WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2006. OWNERS MAY CONTACT TRADESONIC AT 626-934-8884.

EXTERIOR LIGHTING 06E026000 · 2006-03-23 · NHTSA
Consequence · Remedy

WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.

PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.

EXTERIOR LIGHTING:HEADLIGHTS 06E023000 · 2006-03-13 · NHTSA
Consequence · Remedy

WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH.

ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OWNERS MAY CONTACT ANZO USA AT 909-468-3688.

Common problems

40 reports🇺🇸 Local data

Reported by owners to the source below. It is not a verdict on this car: it is what people wrote.

POWER TRAIN,ENGINE 2026-03-05 · NHTSA

The contact owns a 2004 Ford Expedition. The contact recently purchased the vehicle and stated that while driving at an undisclosed speed, the transmission hesitated before upshifting with the accelerator pedal depressed. Additionally, while stopped at a traffic light, the vehicle rolled backwards when the accelerator…

ELECTRICAL SYSTEM,EXTERIOR LIGHTING,TIRES 2025-03-06 · NHTSA

The contact owns a 2004 Ford Expedition. The contact stated that the turn signals, the hazard lights, and the cigarette lighter had become inoperable. The TPMS warning light was illuminated. The dealer and the manufacturer were not notified of the failure. The vehicle was not diagnosed or repaired. The failure mileage…

EXTERIOR LIGHTING 2023-01-14 · NHTSA

Just bought this truck I have no idea what has or has not been resolved, very poor lighting I noticed and there's a click noise coming from? It just clicks and clicks and clicks. Thanks

STEERING,POWER TRAIN,STRUCTURE 2022-11-21 · NHTSA

The contact owns a 2004 Ford Expedition. The contact stated while driving approximately 10 MPH, the vehicle lunged forward while depressing the accelerator pedal. The contact was unable to drive above 15 MPH because the vehicle became difficult to control. The contact stated that the check engine warning light was ill…

ENGINE 2022-10-11 · NHTSA

The contact owns a 2004 Ford Expedition. The contact stated while driving at 40 MPH, the vehicle shut down completely, and the warning messages indicated check gage and check service engine. The contact was able to pull over on the side of the road. The dealer was not contacted. The manufacturer was not made aware of …

ENGINE 2022-05-20 · NHTSA

The contact owns a 2004 Ford Expedition. The contact stated that while her daughter was driving at an undisclosed speed, the vehicle was jerking. The contact stated that one spark plug exploded and then another spark plug exploded and went through the cylinder head. The contact called the local dealer but the vehicle …

ELECTRICAL SYSTEM Fire 2022-01-25 · NHTSA

Electrical fire today. Vehicle was parked outside garage. A clicking noise was heard and noticed the mirror was trying to move/click and car was filled with smoke. Mirror switches didn't work when tried. Knocked mirror off and fire stopped. Wiring Harness around the emergency brake area melted. Fire melted a hole…

POWER TRAIN 2021-08-18 · NHTSA

Unknown, transmition left me stranded on busy highway. Managed to get it moved off the road before being hit. After getting it home and not driving for a period of time it can be started and moved with no issue. Drive to town no problem parked it to take care of some business and when I went to leave I couldn't back …

ENGINE 2021-07-19 · NHTSA

The contact owns a 2004 Ford Expedition. The contact stated while driving at various speeds, the vehicle lost motive power without warning and the steering wheel became difficult to steer on several occasions. The vehicle was taken to an independent mechanic, but the failure could not be replicated. The throttle was r…

ELECTRICAL SYSTEM,ENGINE,FUEL/PROPULSION SYSTEM 2020-12-02 · NHTSA

VEHICLE LOST POWER FOR 3-5 SECONDS AT HIGHWAY SPEEDS APPROXIMATELY 65 MPH ON THREE SEPARATE EVENTS. VEHICLE SLOWED DOWN DUE TO POWER LOSS WHILE IN HEAVY TRAFFIC. THREE OTHER TIMES AT IDLE SPEED IN DRIVE AND IN PARK ENGINE STALLED AND IMMEDIATELY RESTARTED. LOSS OF POWER STEERING DUE TO ENGINE NOT RUNNING WHEN STALL EV…

STRUCTURE 2020-08-05 · NHTSA

THE FRAME IS RUSTING. SEE PHOTOS. THE BODY IS RUSTING AWAY ALSO THE BRAKE LINES. THE ENTIRE VEHICLE IS RUSTING AWAY. WHY HAS THIS 2004 FORD NOT INCLUDED IN A RECALL FOR RUST.

ENGINE Fire 2020-06-22 · NHTSA

TL* THE CONTACT OWNS A 2004 FORD EXPEDITION. THE CONTACT STATED WHILE VEHICLE WAS IN A STAND STILL THE VEHICLE WAS LEAKING OIL ON THE MUFFLER SYSTEM AND STARTER. THE CONTACT ALSO STATED WHILE DRIVING 25 MPH, A BURNING ODOR WAS DETECTED COMING FROM THE MUFFLER AREA. THE CONTACT STATED THE CHECK ENGINE WARNING LIGHT WAS…

All 40 reports, grouped by component

Questions

What engine does the 2004 Ford Expedition have?
The 2004 Ford Expedition came with 2 engines: 4.6 L 8-cylinder, 5.4 L 8-cylinder.
What is the fuel economy of the 2004 Ford Expedition?
It gets 13 to 15 MPG combined depending on the engine, per the EPA.
Does the 2004 Ford Expedition have recalls?
4 recall campaigns are on record. The latest concerns Exterior Lighting (2009-04-07).
What are the common problems of the 2004 Ford Expedition?
40 owners have filed complaints, most often about Air Bags.

Other years

Which Ford Expedition year to buy? Recalls and complaints by year

Other models by Ford

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