Ford Explorer 2020 — Reported problems

on the highway it was raining heavily, and my 6 years old was in car back seat. Suddenly wipers stopped working, Steering wheel wasn't working, indicator was not working, I was getting multiple warnings on my screen. We would have ended up in a major accident.

Power steering doesnot work , steering was hard also antilock brake failure

On [XXX], while driving on the freeway with my family, my 2020 Ford Explorer ST violently and unexpectedly commanded a severe transmission downshift on its own. Upon stopping the vehicle, the transmission completely failed to engage Drive or Reverse, entirely immobilizing the vehicle and rendering it a severe hazard. The vehicle had to be towed 142 miles away to Diamond Ford in Lancaster, CA. Diamond Ford has officially diagnosed the failure as a broken parking pawl actuating rod. This mechanical failure perfectly aligns with the mechanical damage dynamics explicitly described in active Safety Recall 26S48 (NHTSA Campaign 26V-402), where faulty transmission logic causes temporary park pawl engagement while the vehicle is in motion, destroying internal park components. I am filing this safety violation complaint because both Ford Motor Company Corporate Support and Diamond Ford are refusing to honor the safety recall remedy mandated by federal guidelines. Under Campaign 26V-402, the official remedy explicitly states that dealers will "inspect and replace any damaged transmission components as necessary, free of charge". However, a Ford Corporate Case Manager explicitly stated on October 5, 2026, that because the software patch portion of the recall remedy is delayed until 2027, Ford will not cover the physical component replacement. They told me I am required to pay thousands of dollars out of pocket for a new transmission right now and apply for a refund years later, and they proceeded to unilaterally close my corporate case (Case #[XXX]) Forcing a consumer to pay out of pocket to fix a physically broken, catastrophic component caused by an active safety defect violates federal recall mandates. I request that NHTSA investigate Ford Motor Company’s refusal to execute component-replacement remedies on immobilized, defect-damaged vehicles under Recall 26S48. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Drivers side low beam intermittently does not operate. Becoming more and more common. Now, passenger side lamp is doing the exact same thing, and both shut down while in motion at night. These lamps should not fail like this. There is an existing recall for 2026 vehicles with the exact same issues.

Both headrests in the third row have broken. Neither headrest will stay up in the locking position.

"CHECK HEADLAMP SYSTEM SEE MANUAL" appears intermittently on the dash with headlights going out. As hundreds of others have reported here and on internet forums, we too are dealing with intermittent headlights. This is a major SAFETY issue while driving at night and your headlights go out suddenly. After bringing our vehicle to a Ford Dealership (who regularly service our vehicle) and paying a diagnostic fee, they could not properly diagnose the issue and said the only fix THEY THINK MIGHT correct the issue is to replace the entire headlamp assembly at an over a $3500 cost. The problem is Ford does not know that this will correct the issue. If it truly was a headlamp issue wouldn't our headlamps go out completely after approximately a year of experiencing the headlights going out intermittingly, especially when they are supposed to last the life of the vehicle. The dealership printed out the detailed list of codes on our vehicle going back to January and it confirms the headlights intermittently going out. Besides the dealership, we have spoken to Ford corporate multiple times and they are unwilling to help us in any way nor do they want to address this dangerous issue. An investigation needs to be opened into this matter before a serious accident occurs and Ford needs to answer why this issue is happening to so many vehicle owners and create a recall. NHTSA has helped me before with a problem/recall I had on my Dodge Durango many years ago and I am hopeful that we will be helped on this issue as well.

The contact owns a 2020 Ford Explorer. The contact stated that while driving 25 MPH, the accelerator pedal was depressed; however, the vehicle failed to accelerate as intended. The transmission independently shifted into neutral(N) and later shifted into park(P), and the vehicle jerked. The contact stated that the power train warning light was illuminated. The vehicle was towed to the residence. The contact's husband, who was an independent mechanic, diagnosed the vehicle with transmission failure. The contact was informed that the transmission needed to be replaced. The dealer was contacted by phone and made aware of the failure. The contact received notification of NHTSA Campaign Number: 26V402000 (Power Train); however, the part to do the recall repair was unavailable. The manufacturer was contacted by phone, and a case was filed.

Several sensors starting going off all at once, car would lose power, if I tried to reverse it wasn’t able to get in gear for 5-10 seconds. It was around 78k miles. Of course my warranty ended at 75k. It was happening randomly then became more frequent. I took it to the dealer they said they think it is “dtc C0631 present referred tsb 25-2373 need to replace frontIntermediate Shaft Assembly . cost to replace is $1400.00 . then retest after.”. I was shocked to find that this was a known issue for years before it happened to me. I do not understand how this is not classified as a safety issue, or at the very least a manufacturer defect.

2020 Ford Explorer Transmission Failure Vehicle: 2020 Ford Explorer Limited (~66,000 miles) SAFETY HAZARD: My SUV experiences a violent jolt while driving that feels like a sudden, unexpected brake tap. Originally occurring at 35 mph, the defect has actively degraded: it now breaks right through Sport Mode and aggressively occurs at 45 mph. This unexpected deceleration in traffic is a severe safety hazard that risks a rear-end collision. DELAER DIAGNOSTIC FINDINGS (VERBATIM): "Tech findings: VERIFIED CUSTOMERS CONCERN VEHICLE SLIPS AND BANGS INTO GEAR. HOOKED UP FDRS AND RAN DTCS AND NO DTCS PRESENT. RAN OASIS FOR TSB AND SSM AND SSM 53876 IS PRESENT FOLLOWING TSB DIRECTED TO FOLLOW WORKSHOP MANUAL SECTION 307-01 UNDER DIAGNOSIS AND TESTING, DIAGNOSIS BY SYMPTOM. USING SHOP MANUAL REPROGRAMMED PCM/TCM TO LATEST CALIBRATION PERFORMED ADAPTIVE LEARNING AND ROAD-TESTED VEHICLE AND CONCERN STILL PRESENT VEHICLE HAS HARSH 3-1 DOWN SHIFT AND 4-5 UP SHIFT. USING SHOP MANUAL DIRECTED TO INSPECT A C D E F AND LOW ONE-WAY CLUTCH NEED TEAR DOWN TO REMOVE TRANSMISSION ASSEMBLY AND INSPECT INTERNAL COMPONENTS FOR DAMAGE AND WEAR." THE DEFECT CONNECTION The vehicle is exhibiting the exact failure profile of active Federal Safety Recall 26S48 / NHTSA 26V402000 (valve body separator plate fluid restriction causing line pressure drops and uncommanded parking pawl engagement). The tech’s notes also reference SSM 53876 and isolate internal mechanical wear on Clutch Packs A, C, D, E, F, and the Low One-Way Clutch (linked to the broken snap-ring defect in TSB 20-2337). THE CORPORATE BATTLE Because I am 6,000 miles past the 60k powertrain warranty, Ford Corporate opened a case but claims they "will not be liable for the transmission teardown costs." This is unacceptable. Ford is trying to charge me thousands in exploratory labor to diagnose a transmission that is already under a federal safety recall for this exact defect.

The contact owns a 2020 Ford Explorer. The contact stated that while driving 50 MPH in the rain, the AWD disengaged and the vehicle started sliding. The contact attempted to correct the vehicle but crashed into a lamppost with the rear driver’s side door. A Police report was filed. The vehicle was towed to a tow yard. The failure mileage was 187,307.

The contact owns a 2020 Ford Explorer. The contact received notification of NHTSA Campaign Number: 26V402000 (Power Train); however, the part to do the recall repair was not yet available. The contact stated that while driving 55 MPH with her child inside the vehicle, the accelerator pedal was depressed, but the vehicle unexpectedly shifted into Park and lost motive power, nearly causing a crash. The contact was forced to veer over onto the grass because there was no shoulder. Upon restarting the vehicle, the failure persisted. The vehicle was towed to the dealer, where the contact was informed that the failure was not associated with the recall due to the lack of the needed diagnostic trouble codes. The contact was provided the cost for a diagnostic test and informed that the repair was not covered under warranty. The contact declined to pay the fee. The vehicle was then towed to an independent mechanic, where it was diagnosed, and the diagnostic trouble codes associated with the failure were retrieved. The manufacturer was notified of the failure by phone, and a case was filed. The failure mileage was 142,722.

Panoramic roof sunshade/retractor failure resulting in obstruction of rearward visibility through the interior rearview mirror while driving

Driving down road when motor started making noise. No lights on dash or anything then it started to buck and wouldn’t accelerate.i pulled over on the highway and shut it off and called a friend for a tow. Got the car checked out and turns out it was almost 5 quarts low on oil and has spun a rod bearing and almost locked up.

Transmission downshifts hard, jerks at take off

I was driving back home going approx 40mph and my car started to slow down on its own. Got back up to speed and it continued to do this the whole way home. It sounded like it was downshifting. Making it extremely dangerous turning, lane shifting.

My 2020 Ford Explorer Limited has a broken transmission matching Recall 26S48. The car cannot be driven. My local dealer wants to help but has zero loaner vehicles available. Ford Corporate is refusing to fund an outside rental car or an emergency interim repair while delaying the official fix until next year. I am completely stranded by a manufacturer safety defect. It is setting at the dealer, and they have said it needs a whole new transmission.

Passenger headlight module has blown and seems to be an issue with the 2020 Ford Explorer.

Vehicle: 2020 Ford Explorer XLT Active Recall: Ford #26S48 The transmission on my 2020 Ford Explorer has completely failed, leaving my vehicle inoperable and my family stranded. The vehicle is currently located at a local Ford dealership, just sitting there waiting for a fix. My vehicle started shifting gears randomly while driving, causing a lot of jerky movements. My wrench light came on the dashboard, and I instantly took my SUV to a local Ford dealership for inspection. After the inspection, the dealership described metal shards floating in my transmission fluid and stated that the only way to fix the issues is to pay for a brand-new transmission to be installed. Having both the dashboard warning light (wrench icon) and shifting issues alongside metal shards strongly points to active internal mechanical damage matching the 26S48 recall pattern associated with my exact VIN. Although my VIN is tied to active safety recall 26S48 for this exact component failure, the dealership refuses to repair it, stating that an official corporate remedy/parts are not available yet. Furthermore, the dealership attempted to quote me roughly $10,000 out of pocket for a transmission replacement for an emergency fix. When I contacted Ford Corporate, they confirmed the lack of a current remedy and refused to provide alternative transportation (such as a loaner or rental vehicle), instead telling me to pay out-of-pocket for a rental or independent repair and "hope" for a future reimbursement. As a single-income family currently navigating an extreme financial hardship due to medical issues, paying thousands out-of-pocket or taking on high debt for a manufacturer defect seems impossible and an unfair burden. Forcing a family to choose between severe financial strain or being left indefinitely without a vehicle due to a delayed manufacturer remedy defeats the entire protective intent of the safety standards enforced by NHTSA.

The contact owns a 2020 Ford Explorer. The contact stated that while driving 35 MPH, the vehicle unexpectedly shifted into park(P), and the message “Shift System Fault” was displayed. The vehicle restarted and shifted out of park. The contact stated that on several occasions the transmission was shifted into park but failed to remain in park(P). The contact received notification of NHTSA Campaign Number 26V402000 (Power Train); however, the part to do the recall repair was not yet available. The vehicle was taken to the dealer, where it was diagnosed with transmission failure. The contact was informed that the transmission needed to be replaced. The dealer informed the contact that there were metal shavings inside the transmission. The failure was associated with the recall. The vehicle was not repaired. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the failure by telephone. The approximate failure mileage was 113,390.

I own a 2020 Ford Explorer XLT AWD, VIN 1FMSK8DH6LGA35229. While driving, my vehicle displayed “4WD Fault – Service Required” along with the powertrain wrench warning. I then became unable to select/change drive modes. Pre-Collision Assist became unavailable, I experienced Lane Keeping/Lane Assist problems, and additional stability/traction warnings appeared. A professional diagnostic scan found AWD codes C0631:7E-68 and C0631:7F-6C related to the front axle disconnect actuator. The ABS module also stored U0102 (Lost Communication With Transfer Case Control Module) and U0155 (Lost Communication With Instrument Panel Cluster). My mechanic diagnosed failure of the front axle disconnect actuator/intermediate-shaft system. The repair requires removal of the original disconnect system and installation of Ford’s revised intermediate shaft/axle components, replacement of the vent/breather hose, and AWD programming. I was quoted approximately $1,337. The mechanic will then determine whether the transfer case/AWD control module also requires replacement, which would cost approximately $828 additional. Ford has issued TSB 25-2373, superseding TSB 23-2174, for certain 2020-2021 Explorer AWD vehicles. The bulletin specifically identifies C0631 and/or C00A6 and the front axle disconnect actuator/intermediate shaft and directs replacement with a revised intermediate shaft. I am concerned this is a safety defect because the failure resulted in AWD/drive-mode malfunction while multiple driver-assistance systems became unavailable. I request that NHTSA investigate this known failure and determine whether a safety recall is warranted.

I am concerned this is a known and widespread defect. The 10R60 transmission is the subject of multiple Ford Technical Service Bulletins and an active Ford/NHTSA safety recall (26S48 / NHTSA 26V-402) addressing transmission-related park-system and rollaway defects on this same transmission, model, and year. My vehicle was well maintained with routine service, yet the transmission failed internally at approximately 87,000 miles. Given the documented history of failures with this unit, I believe this defect warrants further investigation into transmission reliability and safety on 2020–2021 Ford Explorers equipped with the 10R60, beyond the current recall scope. Repair was quoted by the dealer at approximately 5,000–8,000. I am filing this complaint so that this failure is documented in NHTSA's database and to support identification of any broader safety defect trend.

I am concerned this is a known and widespread defect. The 10R60 transmission is the subject of multiple Ford Technical Service Bulletins and an active Ford/NHTSA safety recall (26S48 / NHTSA 26V-402) addressing transmission-related park-system and rollaway defects on this same transmission, model, and year. My vehicle was well maintained with routine service, yet the transmission failed internally at approximately 87,000 miles. Given the documented history of failures with this unit, I believe this defect warrants further investigation into transmission reliability and safety on 2020–2021 Ford Explorers equipped with the 10R60, beyond the current recall scope. Repair was quoted by the dealer at approximately 5,000–8,000. I am filing this complaint so that this failure is documented in NHTSA's database and to support identification of any broader safety defect trend.

Sunroof headliner sagging. It completely blocks use of rear view mirror when open. Does not retract.

I purchased my 2020 Ford Explorer in December 2020. The first incident occurred around June 2021 while I was on a road trip. While driving, the vehicle unexpectedly shifted/downshifted on its own and caused a sudden change in the vehicle's movement. At first, I thought there might be an issue with the rotary gear selector. The problem occurred again, and in 2023 I took the vehicle to a Ford dealership and reported the issue. I was told there was a recall and recall-related work was performed. However, the unexpected shifting continued afterward. I contacted the Ford dealership multiple times about the continuing problem but was told that without an applicable recall I could be charged for diagnosis and that the problem might not be detected unless it occurred during a test drive. I reported the shifting problem again when the vehicle was at a Ford dealership for recall service in 2025. I specifically told the service advisor that the vehicle was still unexpectedly shifting while driving. The advisor told me the vehicle was driven but the problem did not occur during their test drive. The problem has continued. During a recent incident, the vehicle unexpectedly shifted/downshifted while I was driving and I nearly had an accident with my children in the vehicle. I am concerned that the sudden change in the vehicle's movement could cause me to lose control or be struck by another vehicle. I recently contacted the Ford dealership again and was informed that my vehicle has another open recall related to the transmission/park system. I was given an appointment for October 23, 2026, but was told Ford does not expect the recall remedy to be available until November. I am concerned about continuing to drive the vehicle while waiting for a remedy because this malfunction has occurred repeatedly while the vehicle is in motion and the most recent incident nearly resulted in an accident. The vehicle is available for inspection. The dealership has previously inspected/test-dr

The contact owns a 2020 Ford Explorer. The contact stated that while driving at various speeds, the transmission shifted erratically. The messages "Service Advancetrac”, "See Owner’s Manual" and an unknown message were displayed. The contact stated that the failure mostly occurred while depressing the brake pedal, and the vehicle lurched forward while depressing the accelerator pedal. The contact stated that the failure progressively worsened, and the vehicle had become undrivable. While researching the failure online, the contact discovered that the VIN was included in NHTSA Campaign Number: 26V402000 (Power Train); however, the recall remedy was unavailable. The failure mileage was approximately 110,000.

The transmission is sporadically shifting causing the vehicle to lose or stop during acceleration and deceleration making it unsafe to pull away from a stop or during deceleration and causing it to stop in the in the rd and then it would shift extremely hard after it would gain power to the transmission again. The vehicle is available for inspection and no codes indicated a transmission issue. Only codes are vacuum leak codes. I've had my snap on scanner attached and have had it at 3 different garages. The vehicle had transmission issues repaired shortly after purchasing at a certified Ford dealer (Fred Beans) of Mechanicsburg. My family and I have been in quite a few near miss accidents stemming from this issue. I've had fluids checked multiple times for the transmission and even had a Ford tech do a complete transmission flush.

The contact owns a 2020 Ford Explorer. The contact received notification of NHTSA Campaign Number: 26V402000 (Power Train); however, the part to do the recall repair was unavailable. The local dealer was contacted, and it was confirmed that the part was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact stated that while driving at various speeds, the vehicle was shaking and vibrating abnormally. The vehicle was taken to the local dealer, who confirmed that the failure was associated with the recall. The failure mileage was 70,000.

Ford Corporate office has responded with the following: “You are not responsible for paying the actually recall remedy out of pocket. The recall remedy has not yet been released. At this time, the costs being discussed are specific transmission repairs related to damages the recall may cause. The dealership is offering to complete those repairs at your expense, and we recommend keeping all receipts for potential reimbursement once the official recall remedy becomes available. Again, I want to clarify the reason for the costs of the needed repairs, those are being done under normal diagnosis and because the vehicle is outside of NVWL, it is coming up as a customer pay repair. The advanced notice recall also does not authorize for a rental vehicle to be provided” We are requesting additional review of this case and are rejecting the proposal to complete repairs at my own expense or through partial "financial assistance”, which is not the case since we are being asked to pay $4,400 for an interim repair. I explicitly request that you do not close this case file. The physical damage to my vehicle's transmission pump, valve, and park pawl is not a "normal diagnosis" issue. The servicing dealership and corporate office have explicitly confirmed that this mechanical failure is the exact manifestation of the safety risk detailed under Ford Safety Recall 26S48 / NHTSA 26V402. Under federal regulation 49 CFR § 573.13 (i)(1)(ii), a manufacturer's recall program cannot exclude or deny coverage simply because an interim or pre-notification.

My 2020 Ford Explorer experienced a catastrophic mechanical failure directly tied to active Safety Recall 26S48 / NHTSA Campaign 26V402000. While operating the vehicle, the transmission's internal parking pawl failed/shattered, completely locking the rear wheels mechanism. The vehicle is entirely immobilized and cannot move even an inch, even when the gear selector is manually turned to Neutral or when the Manual Park Release (MPR) tether is fully engaged. [1, 2] The vehicle had to be flatbed-towed using specialized wheel dollies to prevent severe structural and drivetrain destruction because the wheels are locked solid. When attempting to have the vehicle received at an authorized Ford dealership, the dealership refused to accept the vehicle or open a formal repair ticket, claiming that because the final recall remedy parts are delayed until 2027, they "cannot take the vehicle." [1] Ford Motor Company is failing to provide a timely safety remedy or manage its dealership network to accommodate a vehicle that has already suffered a total mechanical failure due to this exact recalled defect. The vehicle is a severe rollaway and structural hazard, completely undriveable, and Ford is denying responsibility or alternative transportation assistance because the parts do not yet exist. I am requesting immediate federal intervention to compel Ford to ground this vehicle, provide a safe loaner, and initiate a manufacturer buyback.

Moon roof is leaking from rain and snow and causing damage to whole interior

While driving my car, the transmission suffered a mechanical failure. The vehicle is shuddering when decelerating, causing sudden jolting and knocking sounds with no warning or error messages. Because of this defect, the vehicle poses an immediate hazard and cannot be safely driven. The vehicle was dropped off on Monday August 24 with the Ford dealership and the service team has made contact to confirm the transmission valve body, pump and park pawl are damaged and confirmed that this is a result of NHTSA Recall 26V402 (Ford Recall 26S48). The Ford service team have advised that they are able to complete a temporary repair to get the car working again only if I agree to pay them $4,400 despite the recall. Ford’s interim remedy involves replacing failed components with identical, un-remediated parts that possess the exact same engineering flaw, which fails to permanently resolve the safety crisis. Furthermore, I am facing severe difficulties obtaining immediate vehicle recovery, interim repairs, and alternative transportation (such as a loaner or rental vehicle) from authorized Ford dealerships while the vehicle remains grounded due to this manufacturer safety defect. Ford’s corporate office was also contacted on Tuesday to discuss after we were advised that we would need to pay to get the car drivable and the dealership refused a temporary vehicle or rental during repairs. A Ford corporate employee replied that they would make contact within 24 hours. When we did not hear back, we contacted the corporate office again on Thursday and spoke to a rep who stated they would escalate and we would hear back Friday (today). Ford has failed to make contact with any resolution. I am filing this complaint to document a premature, complete component failure under this recall, and to request that NHTSA review the manufacturer’s remedy timeline, as leaving safety-compromised vehicles un-remediated on the road or stranded presents an unreasonable risk to public safety.

The dash skin covering is deboning and lifting and it’s very concerning that the airbags might be compromised from inflating in an accident.

I am writing to formally express serious concerns regarding the safety of a Ford vehicle that continues to carry a 5-star safety rating despite multiple known, safety-critical defects that emerged after relatively low mileage. Two major issues developed between approximately 62,000 and 72,000 miles. Both are documented by Ford Technical Service Bulletins (TSBs), yet neither has been addressed through a formal recall. My vehicle’s warranty expired at 60,000 miles, leaving me responsible for more than $3,000 in out-of-pocket repair costs. Issue 1 – Front axle seal leak (TSB 23-2174) The front axle seal began leaking fluid. According to the TSB, the original affordable seal is no longer available, requiring replacement of the entire axle assemblies at a cost of approximately $2,000. Failure to complete this repair risks axle lock-up and a potential collision. Issue 2 – All-wheel-drive module ground wire omission (TSB 23-2061) Ford failed to install a required ground wire on the AWD module. This caused multiple warning lights to illuminate, including powertrain failure and collision-assist system failure. I refused to allow my wife and children to ride in the vehicle throughout the winter because of these critical warnings. The repair, which required replacement of the AWD module, cost more than $1,000. These are not minor inconveniences. An axle that can lock up, loss of AWD capability in hazardous conditions, and the simultaneous failure of collision-assist systems present clear and foreseeable risks of serious crashes. A vehicle exhibiting these defects does not merit a 5-star safety rating, particularly when the problems are known to the manufacturer and affect used-vehicle buyers who may lack the financial means to perform the repairs. I respectfully urge the NTSB to investigate these issues, determine whether the continued 5-star rating is appropriate, and encourage Ford to issue formal recalls so that owners are not left to bear the cost and risk of repairs.

The contact owns a 2020 Ford Explorer. The contact stated that while driving at an undisclosed speed, the accelerator pedal was depressed; however, the vehicle failed to accelerate as intended. The contact stated that whenever the transmission shifted into sixth gear, the vehicle failed to accelerate as intended, and the vehicle was shaking erratically. No warning lights were illuminated. The vehicle was taken to an independent mechanic, where it was diagnosed with a transmission parking system failure. The contact was informed that the failure was associated with an unrepaired recall. The vehicle was not repaired. The dealer was made aware of the failure. The contact was informed that the parts were unavailable. The contact received notification of NHTSA Campaign Number: 26V402000 (Power Train); however, the part to do the recall repair was unavailable. The manufacturer was not made aware of the failure. The failure mileage was approximately 79,000.

The passenger headlight low beam does not work.This has been identified by an Independent service center. The Check Headlight System message shows on dashboard. Bought the car in 2023 and the headlight has not worked for 2 years. When driving at night I only have one headlight that works this poses a risk to myself and others. The entire headlight assembly must be replaced.

While driving down a main road, the speed limit changed from 40 to 55 mph. When the gas pedal was pushed, the car violently jerked, did not speed up, and proceeded to have a grinding sound emitting from the engine. No warning lights appeared. The grinding noise continued until the vehicle was placed in neutral and back in drive. We began looking into it and found a recall for the transmission. We contacted a local dealership and were told that they would not be able to inspect or address the issue until Ford issues a remedy (projected to be 8-11 months from now). Since then, the car has experienced harsh upshifting, hesitation with acceleration, jerking, and grinding along with significant rolling when put in park and let off the brake. We contacted Ford directly with no avail. No one has had any advice to “help” with the issue until Ford decides to issue the remedy. We have essentially been told to either park it and continue to make payments on something that is of no use, or to keep driving it and go until it stops. The concern is we have two small children and can not risk engine/transmission failure while driving down the road. The safety of our children comes before anything else, and this vehicle no longer provides safety for them.

Illuminated powertrain malfunction (wrench) indicator with DTCs C00A6 and C0631, caused by failure of the front axle disconnect actuator/intermediate shaft on an AWD 2020 Explorer at 46,821 miles. The vehicle displayed the wrench light along with "Service AdvanceTrac," "4WD Fault," "Hill Start Assist Not Available," and "Pre-Collision Assist Not Available." Multiple driver-assistance and stability systems disabled themselves simultaneously, including AdvanceTrac stability control and pre-collision braking. Loss of stability control and automatic emergency braking without warning is a safety concern, particularly at highway speed. The fault was intermittent at first. The dealer had the vehicle five days and could not duplicate it. Within a week of getting it back the condition became nearly constant. The repair is Ford TSB 25-2568, which replaces the front axle disconnect actuator/intermediate shaft with a revised, non-disconnecting design and a new halfshaft. Ford has published this bulletin repeatedly since spring 2023 — 23-2114, then 23-2174 (July 2023), then 25-2373, then 25-2568 (January 2026) — for 2020-2021 Explorer and Aviator AWD vehicles built on or before 30-Aug-2021. Ford has redesigned the part and eliminated the disconnect feature entirely, but has issued no recall or customer satisfaction program. Because this vehicle is out of factory warranty by age at 46,821 miles, the roughly $2,500 repair fell to me. I request that NHTSA review whether a known design defect that disables stability control and pre-collision braking warrants a safety recall rather than a service bulletin.

The contact owns a 2020 Ford Explorer. The contact stated that while driving at an undisclosed speed on a six-hour trip, the low tire message was displayed, and the tire quickly deflated. The contact slowed down and pulled into a service center and inflated the tire. The vehicle was then driven without failure. While pulling into a parking lot, the driver's side rear wheel detached from the vehicle. The previous tire lug nut had been factored out for installation at a tire center. The towing company became aware that all five bolts had sheared off, and some of the bolts were in the parking lot. The vehicle was inspected by the local dealer, and it was determined that the rear passenger’s side wheel was missing lug nuts as well. The contact stated that three of the five lug nuts had sheared off. The failure recurred. The manufacturer was not contacted. The failure mileage was approximately 57,065.

The contact owns a 2020 Ford Explorer. The contact received notifications of NHTSA Campaign Number: 23V675000 (Power Train), 25V093000 (Seat Belts), 26V402000 (Power Train), and 26V451000 (Seats) and would like to be removed from the recall distribution list. The local dealer and manufacturer were contacted.

my car was banging into gear when downshifting. I took to the ford dealer and they told me it was TSB 20-2337 a known issue. My warranty had just expired and I had to pay out of pocket for the damages. If this is a known issue, it should be covered by ford not an out of pocket expense. I was told by the dealer if may turn into a recall and if it does, I can they get reimbursed for it. How can a known issue be the consumer's responsibility to pay for when there is a flaw in their building of this expensive vehicle. I do not even have 70k miles and the transmission is failing??