Ford Bronco Sasquatch 2021 — Reported problems

[XXX] notice oil leak Left side turbo [XXX] an appointment with Mavis for an oil change. Technician notify me that he sees an oil leak by the left side turbo. Maybe his technician tells me to bring him back to the dealership [XXX]. I drop it off at Ford Haley Brothers for service. [XXX] service department calls me valve cover is leaking work is perform [XXX] pick up vehicle from Healey Brothers from [XXX] through [XXX] notice a blue smoke coming from my exhaust by [XXX]. I returned back to Healey Brothers. I was consuming so much oil they notify me that one of the turbos was the cause of it the 2021 Ford bronco Badlands has 85,000 miles on it for a turbo to go bad that fast impossible. It is my daily driver. I’ve maintain all the oil changes Maintenance so far on this vehicle my concerns why so fast the turbo would go with 85,000 miles on it. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

My car would not start. Turns out it was the fuel pump/filter low pressure recall issue. It was towed to the dealership and has been there since without a remedy from Ford, despite the recall being released over a year ago. Absolutely ridiculous that my vehicle is being held hostage because the manufacturer has not come up with a remedy.

I am concerned about the hard top for my Bronco. There are cracks showing above the furthest back window on the passenger side, and above the same window on the driver's side. And when it rains, it leaks in the very back, causing the carpet to get wet under the rubber mat and smell like mildew. I did request a Ford dealer to document the cracks when I had some recalls completed.

Loss of fuel pressure from fuel pump failure

The engine block may develop a coolant leak which could cause a short circuit while the engine block heater system is plugged in - increasing the risk of an underhood fire

The contact owns a 2021 Ford Bronco. The contact received notification of NHTSA Campaign Number: 25V455000 (FUEL SYSTEM, GASOLINE); however, the part to do the recall repair was unavailable. The local dealer was contacted, and it was confirmed that the part was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue.

I contacted my Ford dealership, and they informed me that the recall is not currently showing as applicable to my VIN. Because my vehicle is experiencing similar issues, the dealership recommended that I contact Ford directly to have my vehicle and VIN reviewed. I would like to request that Ford review my vehicle to determine whether it may be affected by the same issue and whether my VIN could potentially be included in the affected vehicle population. My vehicle intermittently displays a “Check Brake System” warning, with the red brake warning light remaining illuminated. I have also experienced intermittent changes in braking, particularly when initially applying the brakes, where the brake pedal feels harder than normal and requires increased effort to slow or stop the vehicle. This is meaningful overlap between what I am experiencing and the recall description. Now I’m being told to reach back out to Ford, which I’ve done, or file a claim which is this

The contact owns a 2021 Ford Bronco. The contact stated that while driving at an undisclosed speed, the vehicle jerked and lost motive power. No warning light was illuminated. Additionally, the vehicle experienced unintended acceleration while driving. The lane departure feature also steered the vehicle in the opposite direction while there was construction on the road. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The manufacturer was not made aware of the failure. The failure mileage was approximately 68,000. The VIN was not available.

While driving, I experienced the brakes beginning to fail, followed shortly by a complete loss of engine power. My 2021 Ford Bronco is subject to recall 25S75 (NHTSA 25V455) for a low pressure fuel pump defect that can cause loss of fuel pressure or flow and engine stall. I was stranded on the side of the interstate in 100 degree heat with my newborn in the vehicle. This was a dangerous situation, not a minor inconvenience. I had the vehicle towed to an AAA Car Care Center in Charlotte, NC, where the fuel pump failure was diagnosed. AAA could not perform a repair because the issue falls under an open safety recall. I contacted the Ford Recall Assistance Center and was told no remedy is currently available for recall 25S75. I also visited Capital Ford Charlotte, who confirmed the same, that no remedy exists yet. With the vehicle inoperable and no repair available anywhere, I paid out of pocket for private transport to move the vehicle to my home in Newnan, GA, since Ford could not confirm coverage for towing to my home dealership. As of August 12, 2026, NHTSA materials still list the remedy for 25S75 as under development. My vehicle remains inoperable with no path to repair. This is now also preventing me from selling or trading the vehicle. A dealership (Buford Toyota) declined to even appraise it because it will not run. I am filing this complaint to document that an open, unremedied safety recall directly caused a vehicle failure that endangered myself and my infant child, and continues to leave the vehicle unusable and unsellable months later.

- POTENTIAL FUEL PUMP FAILURE WHILE DRIVING - MAJOR CONCERN WHILE OPERATING VEHICLE FOR MYSELF AND FOR CHILDREN AND ELDERLY PASSENGERS - YES - YES BUT NO SOLUTION AVAILABLE - NO

There is multiple anti lock braking faults that pop up while driving and then go away the next time the vehicle is used. Brake fluid, pads, rotors and calipers all seem to spec and are working at the moment, but major concerns with the software or possible release and reengagement of the emergency brake.

Fuel pump.has low pressure therefore making vehicle stop running completely. Has happened twice , once while driving on highway. This is extremly dangerous to have your vehicle just come to complete dead stop in middle.of road. FORD has no remedy to fix and now i am without a car I am paying for since it wont start now.

Corrosion of the entire spare tire carrier mount

Persistent highway-speed vibration (45 to 82 mph) present since July 2022, documented at five Ford dealerships between 21,000 and 100,000 miles, and still unresolved and undiagnosed after four years. It is a whole-vehicle shake felt primarily through the seat and from the rear of the vehicle at highway speed, occurring on highways nationwide (documented in [XXX], [XXX], and [XXX]). Wheel and tire causes were controlled for and eliminated: three complete wheel-and-tire set swaps (two on factory stock sets) did not change the vibration; a dealer road-force balance (08/2024) did not resolve it; it persists while coasting in neutral. On XXX an independent facility (Heritage Auto Solutions, [XXX]) road-tested and lift-inspected the vehicle and identified objective anomalies at the rear driveshaft: an abnormal welded balance-weight cluster and visible play at the slip yoke; the facility recommended replacement. The shaft is currently at an independent driveline facility for balance testing; the root cause of the vibration has NOT been definitively confirmed by any facility. That is the safety concern: a sustained, unresolved vibration consistent with a driveline-area defect at 70+ mph, present for four years, with no dealer ever performing an instrumented driveline diagnosis. A driveline component failing at highway speed is a loss-of-control hazard. Ford has issued driveline field actions on this platform (Customer Satisfaction Program 22B27, front driveshaft, noise/vibration; Recall 26V236, transfer-case misalignment, possible loss of drive power). The manufacturer was formally notified in writing of the independent findings on XXX (Ford case XXX) and has not responded as of XXX. Attached: the independent facility's written report and driveshaft photographs. The vehicle is currently out of service. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Component or system that failed/malfunctioning:Climate Control System / Rear Passenger Cabin Ventilation.Is the component available for inspection?Yes, the vehicle and the climate control system are completely intact, unaltered, and available for physical inspection upon request.Description of Incident & Safety Risks:There is little to no airflow reaching the rear passenger seating area of the vehicle. The 4-Door 2021 Ford Bronco relies entirely on hidden, under-seat floor ducts to regulate back-seat temperatures, as it lacks center console or upper B-pillar vents. Under normal operation, the air reaching the back row is severely restricted, leaving the rear cabin isolated from proper climate regulation. My safety and the safety of others have been severely put at risk during travel. Because of the near-zero airflow, the rear passenger compartment quickly traps extreme ambient heat or freezing cold. This environment is highly unsafe for vulnerable occupants riding in the back seat—specifically young children, elderly family members, and animals—who cannot properly regulate their body temperatures and face an immediate risk of heat exhaustion, heatstroke, or hypothermia. Additionally, the lack of air circulation creates a critical safety hazard by causing severe fogging on the rear side windows, obstructing driver blind-spot visibility and increasing crash risks.Dealer/Service Confirmation & Manufacturer Inspection:The problem has not yet been confirmed by a Ford dealer or independent service center, nor has the vehicle or system been inspected by the manufacturer, police, insurance representatives or others. The vehicle remains exactly as it was when the issue was identified.Warning Lamps, Messages, or Prior Symptoms:There were absolutely no dashboard warning lamps, digital error messages, or physical symptoms prior to this issue. The lack of adequate airflow is a continuous condition.

It has now been 1 year since the recall 25V455 was issued for my 2021 Ford Bronco. I use my Bronco for business but due to the recall, it has been unable to be used due to legal reasons in my state. I have lost thousands of dollars from the vehicle sitting and Ford continues to fail to provide a timely remedy. The date of the recall being issued has been pushed back over a dozen times and now shows "no eta". They have no communication with their dealers as to what the delay is and Ford Customer Service will not disclose anything other then "we will notify you when it becomes available". This delay, lack of communication and constant failure to uphold recall release dates are causing undue financial burden on my business and Ford displays a glaring lack of caring to get this issue resolved. Dealerships are likewise frustrated as they are bearing the front of peoples questions and anger regarding the recall fix but Ford does not communicate anything with them. I am formally demanding that Ford be held accountable toward being transparent with their customers. Provide timely and transparent updates on the progress toward the recall fix and ensure that progress is actually happening. In addition, I have in my possession a 2023 Bronco's fuel pump that is a newer design that Ford has been installing in their 2023+ Bronco's. This new design is not affected by the recall and fits into my 2021 Bronco without modification. Ford has proven that they have a fix as they are installing it in new Bronco's from 2023+. When I ask if I can install a unaffected fuel pump into my 2021 Bronco to get the recall cleared, I am denied. That is unacceptable.

Ford has failed to remedy RECALL 25V455 issued OVER 1 YEAR AGO !!!!!!!! My fuel pump failed in August of 2025 and left me (single female) stranded on side of interstate highway in 100' heat. Dealer confirmed in-tank fuel pump failed and replaced with another recalled pump. There was no warning that failure was happening until vehicle stopped in traffic. Had over 1/4 tank of gas at the time. Afraid to drive vehicle out of town because it could strand me again. Can not trade in vehicle because open recall reduces value of vehicle

I was driving in the northbound left hand lane on creasy lane in Lafayette, Indiana, approaching Rome Drive. A driver from a side street took an illegal left hand turn to head towards the northbound lanes of creasy lane, I was traveling over 30 mph, maybe 40 at the time of the collision. I was unable to see the other driver until it was too late as they passed by drivers turning from the right hand lane onto the side road they had been at. My airbags did not deploy during the collision, nor did my pre collision assist alert nor did my brake system engage. I suffered extensive front end damage at the time of the incident. There was a previous recall for my airbags in this vehicle, as well as notifications in 2024 that my collision systems had been disengage during warranty work.

Window actuator does not properly open or close passenger window to open door properly, which is a safety risks to a child. Window could shatter because window will not roll down the inch or so to pull the door open. In order to open the door, the window will shake vibrantly and risk of a child of a possible window shatter. Ford says this is a normal wear and tear and it’s at owners cost to replace. To me that’s unacceptable.

I was driving on the highway with standard cruise control (I don't have adaptive cruise) and I went to press the brakes and the brake pedal was SUPER stiff and I had to press unreasonably hard to disengage the cruise control and slow down. When the pedal finally gave, I ended up slamming on the bakes so much that my passenger was startled and we both lurched forward due to our momentum. Afterwards, my brake light light came on, on the dashboard. I went to AutoZone to get a reading and it said it was the brake assist vacuum or something like that. This could have caused a very bad accident in too different ways. One, if I didn't stop in time due to the delayed braking from the stiff pedal or getting rear ended due to inadvertently slamming on the brakes at highway speed.

After my Ford dealer applied their recall "fix" on the rear shocks of my 2021 Bronco with Sasquatch package my passenger side rear shock reservoir came off while driving down the freeway. It didn't hit anyone but it was scary never the less.

My drive shaft/coupling caught fire at the front transfer case. I was able to extinguish it safely. This is the same description as: NHTSA Recall No.: 26V236 Manufacturer Recall No.: 26S26 And the description “ Vehicle 1: 2021-2025 FORD BRONCO‘ includes my vehicle, however, my VIN/license plate number do not show this recall in effect.

Recall from last July not having a remedy to fix yet

I am submitting a safety complaint regarding my Ford vehicle’s infotainment screen failure, which has been identified under a recall but currently has no available remedy or repair timeline. When the screen goes blank or becomes unresponsive, I lose access to critical safety features, including the rearview camera, which is federally required. This significantly increases the risk of accidents while reversing, especially in areas with pedestrians. The system also affects access to navigation, hands-free communication, and important vehicle alerts, forcing me to either drive without these features or become distracted trying to compensate. Although Ford has acknowledged this issue, there is no clear timeline for a fix, and no accommodations have been provided. I am expected to continue driving a vehicle that does not meet expected safety standards, which puts both myself and others at risk. I rely on my vehicle daily, including transporting passengers, and the lack of a functioning safety system is a serious concern. The absence of communication and support from Ford regarding a resolution is also concerning. I respectfully request that NHTSA investigate this issue and require Ford to provide a timely remedy or appropriate accommodations, such as a loaner vehicle or interim solution, to ensure driver and public safety while awaiting a permanent fix.

The digital gauge cluster where it shows sensitive information is a blacked out screen. I took it an automotive shop to investigate the issue. They ran a diagnositic and confirmed the screen is receiving power, fuses are good, but the screen is not powering up. I cannot view the digital speed, fuel gauge, mileage, access GOAT modes, view tire pressure, view oil life, and other critical data, etc. This first occured a few months ago and would randomly turn back on, but not the screen is black more than it is on. Luckily I am able to track the fuel gauge (miles to empty) on the infotainment screen.

3 separate safety-related components have failed on my 2021 Ford Bronco, all of which correspond to open federal safety recalls that remain unremedied: 1. Infotainment/APIM Module & Backup Camera System (Recall Campaign 26V124): my infotainment screen fails to turn on, particularly in high-temperature conditions. When this occurs, the rearview/backup camera is completely non-functional. The vehicle displays no image when in reverse gear, eliminating all camera-assisted visibility behind the vehicle. This directly matches the conditions described in Recall 26V124, issued March 4, 2026. No remedy has been provided. 2. Digital Instrument Cluster / Dashboard: my digital dashboard intermittently fails to illuminate at vehicle startup. This occurs randomly and without warning. When it fails, the driver cannot see critical safety information including current speed, fuel level, engine temperature, or any warning indicators. Video documentation of this failure exists. This component is available for inspection upon request. 3. Low Pressure Fuel Pump (Recall Campaign 25V455): my vehicle has stalled on multiple occasions while in motion. During stall events, all dashboard warning lights illuminate simultaneously. This is consistent with the fuel delivery failure described in Recall 25V455, issued July 8, 2025, which states the fuel pump can fail causing loss of fuel pressure and an engine stall while driving. No remedy has been provided since the recall was issued in July 2025 (~9 months ago). All components are available for inspection upon request. However, the authorized Ford dealership in the area has refused to accept the vehicle for service or inspection, citing parts unavailability. Engine stall while in motion. my vehicle has stalled multiple times while being driven. The driver works as a real estate agent and regularly transports clients in this vehicle. The engine has stalled with passengers present. A sudden engine stall while driving results in immediat

The contact owns a 2021 Ford Bronco. The contact received notifications of NHTSA Campaign Numbers: 25V455000 (Fuel System, Gasoline) and 25V721000 (Seats); however, the parts to do the recall repairs were not yet available. The local dealer was contacted but the vehicle was not repaired. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repairs. The manufacturer was made aware of the issue. The contact had not experienced a failure.

See attached document for complaint.

My BLIS module on the passenger side does not work and I have a constant warning light displayed that there is a system malfunction. Under further investigation, this is a KNOWN design issue caused by the rear wiring harness that contains the BLIS sensor rubbing against components in the rear bumper. My vehicle has 31000 miles on it and is now out of warranty. Ford dealers are aware of this issue but claim it is not a recall and not under warranty. This is a safety issue.

The instrument cluster cracked. Woke up one day and it was cracked. The crack is traveling through the important screens. Cord won’t do anything, but dozens have reported online.

Brake fault warning occurring continuously. Seems to be a wide issue with Broncos 2021-2025. The brakes become “squishy” and have to push them to the floor to stop.

A Safety Recall was issued on the vehicle with no remedy. The recall was in reference to the Engine Intake Valves and stated; "The engine intake valves may crack and break, which could result in loss of motive power and increase the risk of a crash". It also stated, " Prior to losing motive power, an engine malfunction indicator lamp may illuminate in the cluster and the driver may notice that the vehicle is running rough". This issue was the result of Ford manufacturing using a material that had "hardness issues". This all came out prior to the vehicle reaching the end of its warranty mileage. A test was required on the engine at the dealership at which time, the technician determined there was no need to perform the "recall test" (confirmed by video sent to us). On or around Dec. 17th, while my wife was driving the vehicle and entering a gas station, the check engine light came on, and the vehicle began losing power. She parked and immediately contacted the Ford dealership. They advised her to not drive the vehicle and have it towed to the nearest dealership (She was in Pennsylvania picking up our daughter from college). It was determined by the dealership in Pa. that compression in a cylinder was down 5% and the vehicle needed a new engine. We had the vehicle towed back to Virginia and inspected by the dealership who services the vehicle. Parts of the engine were removed for visual inspection at which time a crack intake valve was found, confirming the engine was no good. Also, confirming the issue Ford had stated in its recall. All information and pictures were sent to Ford manufacturing for determination on fixing the problem. Ford has said they will not cover the total cost to make good on their recall because the vehicle was out of warranty (miles were exceeded). How are consumers protected from manufactures taking advantage of mileage? The SAFETY recall was issued long before the warranty ran out. What if my wife had crashed w/ our daughter?

The wiring harness is rubbing against the bumper, causing it to wear and eventually cut through. This causes an error to my BSM/Cross Traffic alert. I have an extended warranty, but it doesn't cover it. This is a problem I have seen on the Bronco6G forums.

Component or system that failed or malfunctioned: The fuel delivery system, specifically the fuel pump, which is subject to an active safety recall. The recall states that fuel pump failure can result in loss of fuel pressure and flow, leading to engine stall. The vehicle is available for inspection upon request. How safety was put at risk: A sudden engine stall while driving would result in an immediate loss of propulsion and power, creating a significant risk of collision, particularly at highway speeds or in traffic. This creates a dangerous situation for the driver, passengers, and surrounding vehicles due to the inability to accelerate or maintain speed. Has the problem been reproduced or confirmed by a dealer or service center: The defect has been confirmed by the manufacturer through an official safety recall. At this time, there is no repair remedy available. The vehicle has not yet been repaired due to lack of an available fix. Has the vehicle or component been inspected: The vehicle has not yet been physically inspected for this specific failure because the recall remedy is not available. The defect has been acknowledged by the manufacturer as part of the active recall. Warning lamps, messages, or symptoms prior to failure: At this time, there is no warning indicating when or if the fuel pump may fail. The recall states the failure may occur without warning. No prior warning lamps or messages have reliably indicated when the failure could occur. Additional information: Due to the nature of this defect and the lack of an available repair, I no longer feel the vehicle is safe to operate. The uncertainty of a sudden engine stall has created ongoing safety concerns and financial hardship, as I am responsible for a vehicle that may fail without warning.

The contact owns a 2021 Ford Bronco. The contact stated that while driving at an undisclosed speed, the parking assist fault warning light illuminated. The vehicle was taken to the dealer, where it was diagnosed with a failed wiring harness. The contact was informed that a wire from the wiring harness was burned. In addition, the contact was informed that if the wire continued burning it might start a fire. The vehicle was repaired. The contact was informed that the repair was not covered under warranty. The manufacturer was made aware of the failure, and a case was filed. The claim for the repair was denied. The failure mileage was approximately 28,000.

I received an alert on the dash stating there was an issue with the blind spot monitoring/rear cross traffic system. It was erroring off and on for that entire drive. When I got home, I googled the issue and it appears it's a known issue with '21 and some early '22 broncos where they factory installed the blind spot module wiring harness too close to the rear bumper. Over time, the wires rub and eventually rub bare and corrode or short out. I went out to take a look and sure enough, I had rubbed through on the driver side (photo) and the passenger side was nearly rubbed through. I have an extended warranty and it's at the dealership today. This is a manufacturing defect and should be covered (even if out of warranty) in my opinion. We will see what kind of story the dealer can come up with to wiggle out of it being covered under warranty.

While driving I lost most/all ADAS system. I received several alerts that kept repopulating. No Cross Traffic working No Blind Sport working No Cruise Control No Forward Collision working No Lane Departure working I took the rear assembly by the taillight and rear bumper. The wires and electrical components are corroded. Koons Ford Annapolis Maryland is requiring $1520 parts and labor.. This is a major safety problem as it was not designed correctly. Many Bronco Owners are going through this..

Bronco wire corrosion cross traffic refers to a known issue where wiring under the rear bumper, often for the blind spot/cross-traffic sensors, chafes, frays, and corrodes, causing system faults and failures, sometimes due to design flaws or environmental exposure to salt, requiring inspection and repair of the harness. This problem triggers error messages like "Cross Traffic System/Blind Spot System Fault" in the instrument cluster, impacting safety features, with potential fixes involving harness repair, protective sheathing, or sensor replacement. My car’s wiring was corroded due to this flaw and required a repair exceeding $1,000.

Brake Light issue: Red Brake Light appears when driving over 40 MPH. To fix issue Tube Vacuum had to be replaced. Part# MB3Z 2420 This seems to be an on going issue with 2021 Broncos.

A serious safety recall advised in July of 2025 still has not been fixed.

The contact owns a 2021 Ford Bronco. The contact received notification of NHTSA Campaign Number: 25V025000 (Suspension); however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The contact stated that while driving at an undisclosed speed, the vehicle was bouncing. Additionally, the rear-end swayed while driving over a bump. The dealer was made aware of the failure but confirmed that parts were on backorder. The vehicle was not repaired. The manufacturer was made aware of the failure. The failure mileage was approximately 40,000.