BMW X3 2020 — Reported problems

I am reporting a safety concern involving BMW vehicles equipped with the B58 Technical Update (B58TU) engine, commonly found in model years 2019–2021. These vehicles utilize a variable-displacement engine oil pump containing an internal thermoplastic adjusting component responsible for regulating oil pressure. Field failures are increasingly being reported in which this internal component fractures, resulting in sudden loss or instability of engine oil pressure. The failure frequently occurs during cold-start operation in low ambient temperatures. When the component fails, oil pressure regulation becomes erratic or is lost entirely. In many cases, drivers receive little or no actionable warning prior to engine damage or vehicle disablement. Reported precursor symptoms include inability to electronically measure engine oil level, abnormal oil pressure behavior, or sudden drivetrain malfunction warnings. Failures may rapidly progress to engine shutdown or severe mechanical damage caused by oil starvation. Loss of lubrication can cause the vehicle to become disabled without warning while driving or shortly after startup. This creates a safety hazard, particularly when vehicles become immobilized in active traffic or during winter conditions the cold is when they fail the most, where occupants may be exposed to freezing temperatures while awaiting assistance. Replacement of the oil pump requires extensive disassembly of the vehicle and repairs commonly exceed $6,000–$8,000 for just the pump, assuming the motor is unharmed. BMW has actively removed the plastic part number out of all dealer networks. Failures have been reported across multiple production years, and affected vehicle population boundaries remain unclear. Because this condition can result in sudden vehicle disablement without adequate warning especially in the cold, I believe this issue warrants investigation as a potential safety-related defect.

I am reporting a chronic manufacturing defect on my 2020 BMW X3 that poses an immediate electrical short-circuit and vehicle safety hazard. The passenger-side panoramic sunroof drainage system/roof structure leaks water heavily through the side panel joint of the door frame, directly saturating the front passenger floor carpet. This issue has been ongoing since I received the vehicle in 2020.The vehicle has been brought to Kelly BMW of Columbus, Ohio, at least four separate times since 2020 specifically to address this leak. Technicians have replaced outer seals and cleared tracks, but the leak persists, and on the last visit, unqualified dealership staff claimed they "could not find anything wrong. "This is a severe safety risk: BMW places the primary electronic fuse blocks and vital vehicle wiring harnesses directly underneath the front passenger floorboard carpet. Constant water logging in this exact area threatens to cause sudden, catastrophic electrical failures, component shorts, or vehicle stalling while driving. The manufacturer has failed to issue a recall for this known, widespread G01 platform defect, and dealership service centers lack the training to properly diagnose it.

The contact owns a 2020 BMW X3. The contact stated that while driving 25 MPH, the message “Heat Management Module Malfunction” was displayed and the warning light was illuminated. The drive-train warning light was illuminated. Upon research, the contact became aware of NHTSA Campaign Number: 21V586000 (Fuel System, Diesel). The vehicle was previously taken to the dealer to be diagnosed, and the contact was informed that the high-pressure fuel pump needed to be replaced. The vehicle was repaired, but the failure reoccurred. The manufacturer was contacted, but no additional assistance was provided due to a prior good-faith repair being provided. The failure mileage was approximately 70,000.

Heat Management Module HMM is bad. BMW used a plastic part that is right up against the engine block. This HMM Heat Management Module resulted in STOPPING the vehicle completely in the middle of the freeway. I had no control. Then the car drove, then stopped again. I had NO CONTROL over the vehicle. Weeks later the Drivetrain Malfunction warning light appeared as i was driving home late at night from the ER. I took it to my BMW dealer. The diagnostic test was performed and was told the Heat Management Module HMM needed to be replaced at a cost to me of $3000. I contacted BMW USA, explained what transpired and they responded with a denial. I stopped driving the car completely after i found other complaints about BMW using an inferior part on the 3 series and the same issue about the car stopping in highway traffic without any control. I later got my BMW repaired, at the BMW dealer, as i could not afford to buy another car. I have the defective inferior part in my possession for inspection by NHTSA. BMW refuses to recall the Heat Management Module HMM and will not address the Drivetrain Malfunction warning light. I would like this to be escalated and investigated by NHTSA.gov so that others may be safe when driving please. Thank you.

I own a 2020 BMW X3 M40i, VIN [XXX], manufactured November 2019, now at approximately 100,000 miles, equipped with the B58TU engine. My oil level sensor stopped completing measurements at approximately 45,000 miles, a known precursor to thermoplastic oil pump failure. For 55,000 miles I had no way to identify whether my vehicle contained the defective component because BMW removed the original thermoplastic part number from all dealer networks. VIN-based lookup now falsely returns updated metal component information regardless of what is physically present in the vehicle. This makes proactive identification impossible for both owners and dealers, meaning the defect cannot be remediated even by willing owners. I had no actionable path forward. On [XXX] I was driving on a Florida highway at 80 mph when a low oil pressure warning appeared. I pulled over immediately. A fault log pulled at 2:05PM showed code 1C3002. A second log pulled at 6:49PM after briefly running the engine showed three additional oil system faults including 1C2002 - engine oil pump pressure too low - indicating active progressive failure within hours. This failure occurred in 90 degree Florida summer heat, not cold weather. If NHTSA’s investigation is scoped around cold climate failures, my case demonstrates that scope is incomplete and the affected population is broader than currently documented. Carfax records confirm 18 total service records over 100,000+ miles, including 8 dealer visits between 18,000 and 50,000 miles under active CPO warranty. This vehicle has been consistently and properly maintained throughout its life. The vehicle became a safety hazard at highway speed without adequate warning. I will file a second complaint after physical inspection confirming which pump variant is actually present. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

reporting a safety issue with BMW vehicles equipped with the B58TU engine, primarily 2019-2021 models. These vehicles have an oil pump with an internal plastic component that regulates oil pressure, and this part is fracturing in the field, causing sudden loss of oil pressure. The failure typically occurs during cold starts in low temperatures. When it fails, oil pressure becomes erratic or is lost entirely, often with little to no warning before engine damage or vehicle disablement. Warning signs, when present, include inability to measure oil level electronically, abnormal oil pressure, or sudden drivetrain malfunction warnings. These can rapidly progress to engine shutdown or severe damage from oil starvation. This creates a dangerous situation because the vehicle can become disabled without warning while driving or after startup. This is especially hazardous when cars become immobilized in traffic or during winter conditions when failures occur most frequently, leaving occupants exposed to freezing temperatures while awaiting assistance. Pump replacement requires extensive disassembly and commonly costs $6,000-$8,000, assuming no engine damage. A critical concern: owners cannot determine if their vehicle has the original plastic pump or the later metal revision. BMW's VIN-based parts lookup now shows updated components even when original plastic parts remain installed, and BMW has removed the original plastic part number from dealer networks entirely. Failures are reported across multiple production years, and the scope of affected vehicles remains unclear. Because this condition causes sudden vehicle disablement without adequate warning, especially in cold weather, I believe this warrants investigation as a potential safety-related defect.

The contact owns a 2020 BMW X3. The contact stated that while driving at an undisclosed speed, the drivetrain warning light illuminated on the instrument panel, causing the vehicle to jerk and run rough. The vehicle was taken to the dealer, where it was diagnosed with a heat management module failure. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was 53,404.

The contact owns a 2020 BMW X3. The contact stated that after parking the vehicle and turning the engine off, approximately 10 minutes later a burning rubber odor was present inside the cablin of the vehicle and smoke was present coming from under the hood. The contact opened the hood discovered flames coming from the engine. The fire and police departments were called to the scene and the fire was extinguished the flame. During the incident the vehicle destroyed and later lowed away. A fire and police report was taken. No injuries were reported. The cause of the fire was not yet determined. The manufacturer was notified of the incident. The local dealer was not contacted. The contact was informed that the VIN was not included in the NHTSA Campaign Number: ( ). The contact indicated that the vehicle had experienced that same failure listed in the recall. The failure mileage was 65,000.

I am submitting this complaint regarding ongoing and potentially dangerous mechanical failures involving my vehicle that have repeatedly occurred despite numerous repair attempts by the dealership. Over the past year, I have taken my vehicle to the dealership more than 10 times for serious recurring issues. The problems have included: Drivetrain malfunction warnings Engine warning lights Oil leaks Smoke coming from the vehicle The vehicle unexpectedly shifting into neutral while driving Sudden loss of drivability requiring the vehicle to be towed The dealership has repeatedly stated that the issues were repaired, and at one point even provided a one-year warranty on the repair work. Despite this, the same problems have continued to occur. Most recently, the drivetrain malfunction warning and engine light returned again, smoke came from the vehicle, and the car shifted into neutral on its own, becoming completely undriveable and requiring towing. I have spent more than $10,000 on repairs related to these ongoing issues, yet the vehicle remains unreliable and unsafe. My primary concern is the safety risk posed by the drivetrain failure and the vehicle unexpectedly shifting into neutral while in operation. I am requesting that this matter be reviewed as a potential vehicle safety issue. I believe these repeated failures may present a serious risk not only to myself but potentially to other drivers as well. Thank you for your attention to this matter.

The contact owns a 2020 BMW X3. The contact stated while driving at an undisclosed speed, the brake pedal was released, the auto start feature failed to function as intended. The vehicle was taken to the dealer where it was diagnosed with a failed engine starter. The contact was informed that the engine starter needed to be replaced. The vehicle was not repaired. The contact referenced a recall, NHTSA Campaign Number: 25V636000 (Electrical System) however the contact's VIN was not associated. The manufacturer was made aware of the failure. The contact was advised to contact the NHTSA Hotline and report the failure. The failure mileage was approximately 55,000.

While stopped at a red light, my front sunroof panel exploded/shattered. My brother and I heard a loud bang. No object hit the sunroof. It was visible that the glass was bubbled outward. And, the 4 corners had cracking. Lucky the roof liner was closed and no glass hit us.

The heated seat element had a runway incident that caused the seat to smoke and burn a hole through multiple layers and ultimately damaging the airbag sensor mat disabling the passenger airbag system

It has come to my attention that liquid from the Positive Crankcase Ventilation (PCV) system may leak onto the water pump electrical connector. This condition can lead to an electrical short circuit and, in rare cases, may increase the risk of a vehicle fire. This issue presents a serious safety concern for vehicle owners and others on the road. A failure of this nature, especially one that carries a fire risk, warrants immediate review and corrective action. I respectfully request that NHTSA investigate this matter and determine whether a safety recall is necessary to address this defect. The dealership noticed the leak beginning at the weep hole of the waterpump. No incident occurred this is for preventive measures and review for recall and reimbursement

Due to a TSB (SIB 65 12 22) wherein the roof antennae leaks water and causes a short in the telemetry module, the car does not have pedestrian warning, navigation or backup camera / cross traffic warning. The car is drivable, but compromised from a safety perspective.

The contact owns a 2020 BMW X3. The contact received notification of NHTSA Campaign Number: 25V636000 (Electrical System); however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The dealer was contacted and confirmed that the part to do the recall repair was not available. The manufacturer was not made aware of the issue. The contact had not experienced a failure.

The contact owns a 2020 BMW X3. The contact stated that upon starting the vehicle, there was an abnormal thumping sound coming from the vehicle. There was no warning light illuminated. The contact later received notification of NHTSA Campaign Number: 25V636000 (Electrical System); however, the part to do the recall repair was not yet available. The vehicle was taken to a local dealer, and the contact was informed to leave the vehicle at the dealer overnight. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The vehicle was not repaired. The failure mileage was approximately 60,000.

I am submitting a formal safety complaint regarding a defect in my 2020 BMW X3 that has resulted in the failure of a critical emergency safety system. The vehicle displayed an error message indicating an “Emergency Call System Malfunction.” I brought the vehicle to BMW of Murrieta on March 30, 2026, for diagnosis and repair. Upon inspection, the service center determined that the Telematic Control Unit (TCU) had sustained water damage. This damage was attributed to water intrusion originating from the vehicle’s shark fin antenna. This is a known issue documented by BMW in internal Service Information Bulletin SIB 65 12 22 (dated October 5, 2022). Despite acknowledgment of this known defect, BMW declined to cover the repair costs for both the antenna-related water intrusion and the resulting damage to the TCU. This failure presents a significant safety hazard. The emergency call system is designed to automatically notify emergency services in the event of a collision. With this system inoperable, occupants may be unable to receive timely emergency assistance, increasing the risk of serious injury or death. Given that BMW is aware of this defect and its potential to disable a critical safety feature, I believe this issue warrants further investigation and should be considered for a mandatory safety recall.

This recall was in September 2025, and for a starter issue that could cause a fire. Despite the urgency of this recall, it's now six months later, and I am still getting a response from BMW "Remedy Not available". So, in the meantime BMW advises to keep the car outside in the hot Florida sun so it doesn't burn the house down. This is a totally unacceptable situation, and I would appreciate the NHTSA following up with BMW regarding why the delay. It appears to me that BMW is dragging their feet on correcting this serious issue.

We had an oil pump failure that was because the part was plastic, not metal.

I am reporting a safety concern involving BMW vehicles equipped with the B58 Technical Update (B58TU) engine, commonly found in model years 2019–2021. These vehicles utilize a variable-displacement engine oil pump containing an internal thermoplastic adjusting component responsible for regulating oil pressure. Field failures are increasingly being reported in which this internal component fractures, resulting in sudden loss or instability of engine oil pressure. The failure frequently occurs during cold-start operation in low ambient temperatures. When the component fails, oil pressure regulation becomes erratic or is lost entirely. In many cases, drivers receive little or no actionable warning prior to engine damage or vehicle disablement. Reported precursor symptoms include inability to electronically measure engine oil level, abnormal oil pressure behavior, or sudden drivetrain malfunction warnings. Failures may rapidly progress to engine shutdown or severe mechanical damage caused by oil starvation. Loss of lubrication can cause the vehicle to become disabled without warning while driving or shortly after startup. This creates a safety hazard, particularly when vehicles become immobilized in active traffic or during winter conditions the cold is when they fail the most, where occupants may be exposed to freezing temperatures while awaiting assistance. Replacement of the oil pump requires extensive disassembly of the vehicle and repairs commonly exceed $6,000–$8,000 for just the pump, assuming the motor is unharmed. Owners are currently unable to determine whether their vehicles contain the original thermoplastic oil pump design or a later revised version utilizing metal internal components, as VIN-based parts information now identifies updated components in the car even when no replacement has occurred and the old components are actually in the car. Also, BMW has actively removed the plastic part number out of all dealer networks as well. They are aware.

The contact owns a 2020 BMW X3. The contact stated that while her son was using the rear passenger's side seat belt, the contact became aware that the seat belt was fraying. The vehicle was taken to the dealer and was provided an estimate for the seat belt replacement. The vehicle was not repaired due to the cost. The manufacturer was not notified of the failure. The failure mileage was approximately 49,000.

Component Failed: Engine starter relay and starter motor assembly. The vehicle stalled in traffic and ignited upon a restart attempt. The vehicle is a total loss, currently held by [Insurance Co] at [Location/Lot #], and is available for inspection. Safety Risk: The driver’s life was at immediate risk. The vehicle stalled in active traffic, creating a collision hazard, followed by a rapid, uncontrollable engine fire. The driver suffered smoke inhalation and severe trauma while escaping. A delayed exit would have been fatal. Confirmed by Dealer: The failure mirrors the defect pattern in Recall 25V-636 (Starter Relay Corrosion). While the fire prevents reproduction, the vehicle had a consistent service history with no prior electrical issues. Inspected By: The vehicle was inspected by [Insurance Co] and declared a total loss. [Optional: The Fire Dept. responded under Report #[Number]]. BMW was formally notified via demand letter on [Date]. Warning Lamps/Symptoms: No prior warnings. The failure was acute. A "Drivetrain Malfunction" message appeared seconds before the stall. Smoke and flames appeared immediately upon the attempted restart.

I am reporting a driver safety concern involving BMW vehicles equipped with the B58 Technical Update (B58TU) engine in model years 2019–2021. These engines use a variable-displacement oil pump containing an internal thermoplastic adjusting component that regulates oil pressure. Field failures show this component can fracture, causing sudden loss or instability of engine oil pressure. Failures most commonly occur during cold starts in low temperatures, it can occur at any time or temperature. When the part breaks, oil pressure becomes erratic or is lost entirely. Drivers often receive little or no actionable warning before the vehicle shuts down or suffers severe engine damage. Precursor symptoms may include inability to measure engine oil level electronically, abnormal oil pressure behavior, or sudden drivetrain malfunction alerts. In many cases, the condition rapidly progresses to engine stall or mechanical failure due to oil starvation. Loss of lubrication can disable the vehicle without warning while driving or shortly after startup. This creates a serious safety hazard, especially if the vehicle stalls in active traffic. The risk is heightened in winter conditions—when failures occur most often—because occupants may be stranded in freezing temperatures while awaiting assistance. Repair requires major disassembly, and oil pump replacement alone commonly exceeds $6,000–$8,000, excluding additional engine damage Owners cannot reliably determine whether their vehicles contain the original thermoplastic oil pump design or a later revised version with metal internal components. VIN-based parts systems now default to the updated design even if no replacement has occurred, and the original plastic component part number has reportedly been removed from dealer networks. This lack of transparency prevents owners from assessing their risk. I believe this represents a known manufacturer defect with direct driver safety implications that warrants formal investigation

Oil pump failures have been reported across multiple production years, and affected vehicle population boundaries remain unclear. Because this condition can result in sudden vehicle disablement without adequate warning especially in the cold, I believe this issue warrants investigation as a potential safety-related defect. Loss of lubrication can cause the vehicle to become disabled without warning while driving or shortly after startup. This creates a safety hazard, particularly when vehicles become immobilized in active traffic or during winter conditions the cold is when they fail the most, where occupants may be exposed to freezing temperatures while awaiting assistance.

I am reporting a safety concern involving BMW vehicles equipped with the B58 Technical Update (B58TU) engine, commonly found in model years 2019–2021. These vehicles utilize a variable-displacement engine oil pump containing an internal thermoplastic adjusting component responsible for regulating oil pressure. Field failures are increasingly being reported in which this internal component fractures, resulting in sudden loss or instability of engine oil pressure. The failure frequently occurs during cold-start operation in low ambient temperatures. When the component fails, oil pressure regulation becomes erratic or is lost entirely. In many cases, drivers receive little or no actionable warning prior to engine damage or vehicle disablement. Reported precursor symptoms include inability to electronically measure engine oil level, abnormal oil pressure behavior, or sudden drivetrain malfunction warnings. Failures may rapidly progress to engine shutdown or severe mechanical damage caused by oil starvation. Loss of lubrication can cause the vehicle to become disabled without warning while driving or shortly after startup. This creates a safety hazard, particularly when vehicles become immobilized in active traffic or during winter conditions the cold is when they fail the most, where occupants may be exposed to freezing temperatures while awaiting assistance. Replacement of the oil pump requires extensive disassembly of the vehicle and repairs commonly exceed $6,000–$8,000 for just the pump, assuming the motor is unharmed. Owners are currently unable to determine whether their vehicles contain the original thermoplastic oil pump design or a later revised version utilizing metal internal components, as VIN-based parts information now identifies updated components in the car even when no replacement has occurred and the old components are actually in the car. Also, BMW has actively removed the plastic part number out of all dealer networks as well. A recall should happen

I am reporting a safety concern involving BMW vehicles equipped with the B58 Technical Update (B58TU) engine, commonly found in model years 2019–2021. These vehicles utilize a variable-displacement engine oil pump containing an internal thermoplastic adjusting component responsible for regulating oil pressure. Field failures are increasingly being reported in which this internal component fractures, resulting in sudden loss or instability of engine oil pressure. The failure frequently occurs during cold-start operation in low ambient temperatures. When the component fails, oil pressure regulation becomes erratic or is lost entirely. In many cases, drivers receive little or no actionable warning prior to engine damage or vehicle disablement. Reported precursor symptoms include inability to electronically measure engine oil level, abnormal oil pressure behavior, or sudden drivetrain malfunction warnings. Failures may rapidly progress to engine shutdown or severe mechanical damage caused by oil starvation. Loss of lubrication can cause the vehicle to become disabled without warning while driving or shortly after startup. This creates a safety hazard, particularly when vehicles become immobilized in active traffic or during winter conditions where occupants may be exposed to freezing temperatures while awaiting assistance. Replacement of the oil pump requires extensive disassembly of the vehicle and repairs commonly exceed $6,000–$8,000 when engine damage occurs. Owners are currently unable to determine whether their vehicles contain the original thermoplastic oil pump design or a later revised version utilizing metal internal components, as VIN-based parts information now identifies updated components even when no replacement has occurred. Failures have been reported across multiple production years, and affected vehicle population boundaries remain unclear.

The contact owns a 2020 BMW X3. The contact stated that while driving approximately 45 MPH, the vehicle began to shake with the message, "Pull Over Engine Oil Pressure Low Pull Over Stop Driving to Avoid Engine Failure". The contact immediately pulled over to the side of the road, inspected the vehicle, and became aware there was no issue with the oil. The vehicle was towed to a certified mechanic, who diagnosed the vehicle and determined that the oil pump was defective due to the oil pump being manufactured with plastic. The mechanic confirmed it was a known issue, and the oil pumps were changed to a metal material to avoid the failure. The dealer was contacted, and the new metal pump part, PN: 11418646454, was ordered. The vehicle was scheduled to be repaired. The manufacturer was informed of the failure and informed the contact that the vehicle was purchased at a dealer not associated with BMW, and the cost of the repair would not be covered. The failure mileage was approximately 60,000.

The contact owns a 2020 BMW X3. The contact stated that several attempts were needed while cold-starting the vehicle. The contact stated that prior to receiving notification of NHTSA Campaign Number: 25V636000 (Electrical System); the battery was replaced; however, the vehicle was still difficult to start. The local dealer was contacted, and the contact was informed that the remedy was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not informed of the failure. The failure mileage was approximately 51,000.

70-80k mileage the oil filter housing gushed coolant fluid. Replacement at dealership quoted at $4,000. Dealership indicated they replace part with current part and do not upgrade to an all aluminum to prevent future problems. Employee also stated they are seeing more of these issues of late. The housing has plastic components that fail easily. There was a 2020 bulletin warning of similar failures for this type of engine and vehicle but BMW has not issued a recall. If this draining of coolant is not detected early enough, the engine could overheat and fail, creating a traffic hazard and safety concern to passengers. Local certified mechanics quoted $2,500 for replacement using an aluminum part. These two quotes were from different mechanics and were based on phone conversation, so additional charges may have applied once they began work.they both opined if part is not replaced with aluminum, the part will fail again prematurely. There is a recently filed class action lawsuit in New Jersey.

There is an open recall(NHTSA Recall Number25V636) for my vehicle since September 2025 and there is still no remedy available from the manufacturer (BMW). I am told by the dealer that they won't have the part for next several months. This is unacceptable as I need to get the urgent safety recall fixed as soon as possible.

My 2020 BMW X3 (VIN: [XXX] ) is subject to NHTSA Recall 25V636 (urgent fire risk when parked). The remedy is not yet available for my VIN, and my dealer has only given verbal assurances with no written confirmation of repair availability. I am unable to safely park the vehicle per recall instructions. I request NHTSA assistance to ensure BMW provides a loaner, rental, or other mitigation until the recall repair can be completed. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

The lower radiator blinds/air flaps are not working. I have a check engine light on and the dealership is stating that is what is wrong. This is a known issue with BMW vehicles and has been a recall with other BMW models.

Announcing the recall in September 2025 and still no remedy available 4 months later is unacceptable. My car is at risk of catching fire randomly even if it's parked with ignition off. I need a fix and I need BMW to pay for it.

The car has active air shutters on the grill/radiator, which are known to fail prematurely, causes overheating and emissions issues that trigger a check engine light. This was a know issue that BMW issued service bulletin and a 15 year, 150k mile warranty on the part/component up to 2019 model years. BMW did not resolve this malfunction in the same body style car in 2020, and the issue persists. BMW refuses to cover repairs on this issue that they have previously acknowledged and failed to fix, which effects the safety and drivability of the vehicle. There is a class of owners experiencing this issue who are not covered as a result of BMW failing to take accountability for the design failure in 2020+ model years. Estimated repair costs are $1,600 on average. Previous bulletin: [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

What component or system failed or malfunctioned, and is it available for inspection upon request? The variable displacement oil pump contains a plastic (Duoplex) internal adjusting ring/vane carrier that is known to become brittle and shatter. Status: While the pump has not yet suffered a total mechanical collapse, it is a documented inherent defect. The manufacturer (BMW) has already superseded this part (Original #11418646454 or ...453) with a reinforced metal version (Part #11419895359), admitting the original material was insufficient for the engine's lifespan. How was your safety or the safety of others put at risk? Risk: The failure mode is sudden and unpredictable. If the plastic ring shatters while driving, it can lead to an instantaneous loss of oil pressure, causing the engine to seize or stall at highway speeds. This creates an immediate risk of: Loss of power steering and braking assist in traffic. Potential rear-wheel lockup (in RWD/Manual configurations) leading to loss of vehicle control. Catastrophic engine failure in the middle of active traffic, requiring an emergency maneuver. Has the problem been reproduced or confirmed by a dealer or independent service center? Assessment: The existence of the defect is confirmed by BMW’s internal technical case PuMA Measure 65494813. Furthermore, the manufacturer released a software update (S18A-21-03-567) specifically to reduce oil pressure during cold starts to mitigate stress on this plastic component—a "band-aid" fix that acknowledges the hardware's fragility. Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? Assessment: Not yet, as the vehicle is being operated under the assumption of a known safety defect. However, independent mechanics and BMW master technicians across the industry have verified that early B58TU builds (2018–2020) almost universally contain the defective plastic-internals pump.

The contact owns a 2020 BMW X3. The contact received notification of NHTSA Campaign Number: 25V636000 (Electrical System); however, parts to do the recall repair were not yet available. The dealer was contacted; however, the parts were still not yet available. The manufacturer was not contacted. The contact had not experienced a failure.

Emergency call system - TCB module failure. A Telematics Control Box, is an embedded computer in my X3. It processes, and transmits data wirelessly. it is a hub for my car to connect services like GPS tracking, diagnostics, infotainment, emergency calls (e.g., eCall), and vehicle-to-everything (V2X) communication, enabling real-time monitoring for safety, efficiency, and fleet management. It connects the car to the internet for emergency services. If the TCB were working properly it would call 911 automatically. It has failed and now it will not call automatically if I get into an accident. The car had less than 50K miles and the dealer wanted to charge $2500 to fix. This should be a recall due to the safety issue. This isn't just a minor inconvenience; it's a critical safety feature failure, disabling automatic crash notification and location services. It has disabled all other msg and the error msg stays on continuously and I am unable to see any other msg that could appear.

The contact owns a 2020 BMW X3. The contact received notification of NHTSA Campaign Number: 25V636000 (Electrical System). The local dealer was contacted on three occasions. The vehicle was not diagnosed or repaired. The manufacturer was contacted, but no assistance was provided. The contact had not experienced a failure.

Active protection reduced message Pretensioning of seatbelts not possible. I barely use the car and was not in any kind of accident.

Appears to be related to recall 25V636. Vehicle is 2020 BMW X3 M40i, equipped with same engine as the Supra (B58). Engine would not start with the push of the "start button". Pressing a second time would sometimes start, but as time went on the number of presses required to start took minutes to up to 30 minutes before engine would start. Had starter motor replaced October, 2025 and mechanic observed that starter motor was shorting out, similar to existing recall. However, my vehicle is not included in the recall.